Automatic mobile unit
for SPC controls
directly in the shopfloor
directly in the shopfloor
1OO MEASUREMENTS IN ONE CLICK
1OO MEASUREMENTS
IN ONE CLICK
MOBILE UNIT DESIGNED FOR THE SHOPFLOOR USE BESIDE THE PRODUCTION MACHINERY
Dimensional and surface controls on both sides of the part simultaneously.
Fast and accurate measurements like in the metrology room. Extremely user-friendly, no skills required
Spc-evo speeds up the SPC controls introducing important time and cost savings, thanks to the automatic measurement of multiple parts which are fed in by blisters plug&play type.
PLUG&PLAY FEEDING BLISTER CAN BE TAILORED ON DEMAND TO SUIT THE PART GEOMETRY
EQUIPMENT AND FUNCTIONING
- MOTORIZED PLUG&PLAY BLISTER TO FEED THE PARTS IN THE WORKING AREA: off-line filling the blister with parts by operator – lock the blister to spc-evo and press the Start Cycle button
- Blister rotates 1 step dragging the first part on THE MOTORIZED GLASS-TABLE
- THE IMAGES OF BOTH FACES OF THE PART are acquired by a couple of HIGH-RES DIGITAL CAMERAS WITH BI-TELECENTRIC OPTICS and dedicated illuminators and processed by custom algorithms for dimensional analysis and surface defects detection
- Inspected parts are fed one by one at the operator picking position, the operator can collect them or carry out ADDITIONAL MEASUREMENTS BY USB CALLIPER OR PERFORM ADDITIONAL ATTRIBUTE CHECKING. As an option, parts can be AUTOMATICALLY FLAPPED AS OK AND NOK INTO SEPARATE CHANNELS
- The blister drags the next part onto the glass rotary table
THE WORKING CYCLE IS COMPLETE ONCE THE BLISTER IS TOTALLY EMPTY
- MOTORIZED PLUG&PLAY BLISTER TO FEED THE PARTS IN THE WORKING AREA: off-line filling the blister with parts by operator – lock the blister to SPC-EVO and press the Start Cycle button
- Blister rotates 1 step dragging the first part on THE MOTORIZED GLASS-TABLE
- THE IMAGES OF BOTH FACES OF THE PART are acquired by a couple of HIGH-RES DIGITAL CAMERAS WITH BI-TELECENTRIC OPTICS and dedicated illuminators and processed by custom algorithms for dimensional analysis and surface defects detection
- Inspected parts are fed one by one at the operator picking position, the operator can collect them or carry out ADDITIONAL MEASUREMENTS BY USB CALLIPER OR PERFORM ADDITIONAL ATTRIBUTE CHECKING. As an option, parts can be AUTOMATICALLY FLAPPED AS OK AND NOK INTO SEPARATE CHANNELS
- The blister drags the next part onto the glass rotary table
THE WORKING CYCLE IS COMPLETE ONCE THE BLISTER IS TOTALLY EMPTY
See the video
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PARTS INSPECTABLE
Nuts, fittings, washers, screws, bushing, inserts, elastic rings, distance-rings, caps, chain plates, turned and stamped parts and any parts with flat geometry within a max diameter of 25 mm
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OPTIONS AND
AVAILABLE FUNCTIONS
- Statistics reports in HTML TXT or EXCEL format
- Automatic parameter computation Ʃ, Cp, Cpk. with graphic display of the Gauss curve
- Complex surface controls – Detection of surface defects on edges, presence and defects of welding spots, presence of burrs on external or internal contours, checking the inner and outer contours profile envelope
- Safe data backup by embedded UPS
- Operator Account ruled by password with privileged access levels, Operator ID aggregated to the SPC session data report
- Unlimited number of inspection plans, retrievable by the part number, drawing number or by barcode reader
- Online remote service for technical support, training, software upgrades or troubleshooting
- Automatic system to sort OK and NOK parts
- Custom functions and extra accessories on demand
EASY QUALITY CONTROL FOR ANY USER
EASY TO USE: NO SKILLS REQUIRED
Operator-machine interface extremely user friendly and suitable to any operator. Inspection plans download by remote – Inspection plans activation via barcode reader
HIGH PRECISION
High resolution cameras, special optics and illuminators. Micrometrics resolution with accuracy up to 5 μm. SPECIAL MEASURING TOOLS for complex geometries, radii and theoretical quotes.
FAST: ALL THE MEASURES
DONE IN A CLICK
Complete range of dimensional controls for diameters, lengths, angles and radii. Inspection of both faces of the part, REAL TIME DISPLAY of the measurements trend and collection of statistic data
AGGREGATED DATA: CONNECTION
WITH EXTERNAL DEVICES
The inspection plan allows to include additional controls for internal dimensions and attributes to input by USB digital callipers or through the available keyboard. Data exchange in real time with the company ERP SYSTEM allows to detect immediately any deviation from the process trend and to apply the corrective actions
BLISTER FILLING
IN 6 SECONDS
BLISTER FILLING
IN 6 SECONDS
UP TO 100 MEASURES
IN LESS THAN 1 SECOND
UP TO 100 MEASURES
IN LESS THAN 1 SECOND
REQUEST THE TECHNICAL DATA SHEET
WITH ALL THE DETAILS ABOUT SPC-EVO
Fill in with your details
